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On-Demand Foam-in-Place Systems

On-demand foam or "foam-in-place" is made in real-time by combining two liquid foams in a bag or liner. The mixture expands rapidly around the product creating a custom, protective mold.  IntelliPack systems feature the most cost-effective, time-efficient foam-in-place packaging technology in the industry. Only Pregis IntelliPack offers the advantages of foam-in-place with our 5 Degrees of Separation from the competition: telemetry, bar-coding, equipment design, customer focus and the advantage program.

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5 Degrees of Separation 


IntelliPack’s cellular telemetry automatically collects, monitors and measures critical information, such as liquid foam and film usage, temperature, pressure and other system parameters each time the equipment is operated. This data is monitored remotely through Pregis’ proprietary PX3 technical service platform.


Enables operations with diverse product lines to deliver consistent packaging protection.  The process is simple, automatic and ensures your products are protected with the right amount of liquid foam and film every time:

 Equipment Design

The equipment, parts and accessories design optimizes ergonomics, ease of use and productivity

 Customer Focus

At Pregis, customers are our first priority. We work hard to remain flexible and to deliver the right product, superior service and the knowledgeable support that our customers deserve.

 The Advantage Program

We'll create a custom program specifically to fit your needs with no up-front investment.  Plus we offer installation, training and on-going support to make sure your packaging operation is up and running!

It’s What’s Inside that Counts: Why the Right Package Protection Is Key to Customer Satisfaction

While the box acts as the outer layer to get any package from point A to point B, it’s really what’s inside that decides the product’s fate. The proper inside the box protective packaging will determine whether it arrives to its destination unscathed or whether it will it be subject to its unpredictable journey.